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Mould &Core Making Section

  • 100% Shell Core making Process.

  • Susha Make Core Shooters.

  • Electically Heated Ovens For Mould & Core Baking.

LABORATORY

  • Spectrometer With 21 Elements.

  • Microscope With Image Analyser.

  • Well Equipped Laboratory For Incoming Inspection Of Sand & All Types Of Raw Material.

Foundry Capacities and Facilities :-

  • We manufacture gray iron cylinder heads from 8 Kg to 100 Kg. in as 
        cast as well as fully machined condition, from single to Six cylinder.

  • We meet the requirements of OEMs like Diesel Engines, Gasoline Engines, Marine Engines, Generator sets, Power tiller etc.

  • Total Employee strength – 200 

  • Total Area in Sq. Meters – 11,000

  • Monthly melting capacity – 450 Metric Ton.

  • Pattern Shop – Tooling Maintenance and Management.

  • Shell molding machines (Susha make). Max. Mold size – 650 * 400 mm

  • Induction Furnace - 750 KW,                                    1000 KG – Make : Electrotherm India Ltd.
    Medium frequency Induction Furnace.

  • Spectrometer – Thermo fisher (ARL, Sweden).

  • Facility to check radioactive contamination.- Detector.

  • Handling system – Monorail system.

  • Core & Mould coatings/Applications  – water based
        coats - Foseco, Acme. – Spraying, brushing & dipping.

  • Full-fledged lab, equipped with Microscope & sand-testing facilities –
        Hot tensile strength, gas evaluation, AFS number & Pell back test.

  • Tensile Testing machine , Hardness Testing machine.

  • Stress Relieving Furnaces with data logger. – 
        Total capacity- 15 M.T./ day. (As per C.S.R.)

  • Fettling & Shot-blasting shop – Hand grinders/Shot blasting machine.
     

Foundry QUALITY ASSURANCE

  • Universal Tensile Machine (UTM) With Extensometer & Auto Recording Software System.

  • Hardness Testing Machine (BHN) With 3000 Kg. Load.

  • Inhouse Stress Relieving Furnace.

  • Endoscope Inspection For Internal Casting Cavity Inspection.

  • Coordinate Measuring  Machine From Zeiss.

  • Leak Testing Facility

  • Millipore Testing Facility.

MACHINING SECTION

  • Centralized coolant system - 20 Micron flirtation (For thru coolant.)

  • Co-ordinate Measuring Machine (CMM)-Carl Zeiess Make- ConturaG2 Vast   XXT RDS. Measuring Range - 700 x 1000 x 600mm.

  • Digital Height master -Trimos Make (Measuring range 0-600mm)

  • Tool Presetter - Zoller Make – (320mm Tool Dia. Checking possible)

  • Mazak HMC –BT 50, 500x500mm pallet size. 

  • VMC-BT-50 - 1300 x 600 mm Table size, BT 40 with 2 pallet changer.

  • Air Plug Gauges for precise measurements/process capability.

  • Special Purpose Machines (SPM). :-

  •     1). Ex. Long drilling up to 450mm.
       2). Multispindle drilling up to 16 holes in one stroke.
       3). Ex. Long drilling + angular hole drilling SPMs.

  • Special Purpose pneumatic leak testing Machine with 0.001 P.S.I. accuracy with auto punch for okay parts.

  • Special Purpose Washing Machine – Working coolant Pressure 10 Bar Cleanliness Measure :- 35 mg. Max. Millipore.

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