



Mould &Core Making Section
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100% Shell Core making Process.
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Susha Make Core Shooters.
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Electically Heated Ovens For Mould & Core Baking.




LABORATORY
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Spectrometer With 21 Elements.
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Microscope With Image Analyser.
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Well Equipped Laboratory For Incoming Inspection Of Sand & All Types Of Raw Material.
Foundry Capacities and Facilities :-
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We manufacture gray iron cylinder heads from 8 Kg to 100 Kg. in as
cast as well as fully machined condition, from single to Six cylinder. -
We meet the requirements of OEMs like Diesel Engines, Gasoline Engines, Marine Engines, Generator sets, Power tiller etc.
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Total Employee strength – 200
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Total Area in Sq. Meters – 11,000
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Monthly melting capacity – 450 Metric Ton.
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Pattern Shop – Tooling Maintenance and Management.
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Shell molding machines (Susha make). Max. Mold size – 650 * 400 mm
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Induction Furnace - 750 KW, 1000 KG – Make : Electrotherm India Ltd.
Medium frequency Induction Furnace. -
Spectrometer – Thermo fisher (ARL, Sweden).
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Facility to check radioactive contamination.- Detector.
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Handling system – Monorail system.
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Core & Mould coatings/Applications – water based
coats - Foseco, Acme. – Spraying, brushing & dipping. -
Full-fledged lab, equipped with Microscope & sand-testing facilities –
Hot tensile strength, gas evaluation, AFS number & Pell back test. -
Tensile Testing machine , Hardness Testing machine.
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Stress Relieving Furnaces with data logger. –
Total capacity- 15 M.T./ day. (As per C.S.R.) -
Fettling & Shot-blasting shop – Hand grinders/Shot blasting machine.






Foundry QUALITY ASSURANCE



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Universal Tensile Machine (UTM) With Extensometer & Auto Recording Software System.
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Hardness Testing Machine (BHN) With 3000 Kg. Load.
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Inhouse Stress Relieving Furnace.
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Endoscope Inspection For Internal Casting Cavity Inspection.
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Coordinate Measuring Machine From Zeiss.
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Leak Testing Facility
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Millipore Testing Facility.
MACHINING SECTION
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Centralized coolant system - 20 Micron flirtation (For thru coolant.)
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Co-ordinate Measuring Machine (CMM)-Carl Zeiess Make- ConturaG2 Vast XXT RDS. Measuring Range - 700 x 1000 x 600mm.
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Digital Height master -Trimos Make (Measuring range 0-600mm)
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Tool Presetter - Zoller Make – (320mm Tool Dia. Checking possible)
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Mazak HMC –BT 50, 500x500mm pallet size.
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VMC-BT-50 - 1300 x 600 mm Table size, BT 40 with 2 pallet changer.
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Air Plug Gauges for precise measurements/process capability.
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Special Purpose Machines (SPM). :-
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1). Ex. Long drilling up to 450mm.
2). Multispindle drilling up to 16 holes in one stroke.
3). Ex. Long drilling + angular hole drilling SPMs. -
Special Purpose pneumatic leak testing Machine with 0.001 P.S.I. accuracy with auto punch for okay parts.
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Special Purpose Washing Machine – Working coolant Pressure 10 Bar Cleanliness Measure :- 35 mg. Max. Millipore.



